Pilot Nanofiber Unit

Our Pilot Nanofiber Unit integrates both centrifugal and electrospinning processes, resulting in a robust system that consistently produces high-quality nonwoven materials. The unit’s design ensures that the concentration of the polymer dope remains stable due to its closed system architecture, thereby maintaining consistent fiber formation conditions.

Key Features and Benefits:

1. Centrifugal and Electrospinning Combination:
   • The innovative combination of centrifugal forces and an electrostatic field allows for the production of ultra-fine single filaments, with diameters as small as 80 nanometers. This dual mechanism enhances the versatility and efficiency of the fiber production process.
2. Stable Dope Concentration:
   • The closed system design ensures that the polymer solution (dope) concentration remains constant, eliminating variations that can affect fiber quality. This stability is critical for producing uniform and high-quality nonwoven fabrics.
3. Precision Throughput Control:
   • The throughput of the polymer dope is precisely controlled by a gear pump. This control mechanism allows for fine-tuning of fiber properties and ensures that the quality of the nonwoven materials can be consistently adjusted to meet specific product requirements. The system’s performance is unaffected by the filling level or other external factors.
4. High Throughput Capability:
   • The unit is capable of achieving a high throughput of up to 22 liters per hour, making it suitable for both pilot-scale and full-scale production environments. This high throughput does not compromise the fineness of the fibers, ensuring efficient production of nonwovens.

Applications and Suitability:

• The Pilot Nanofiber Unit is ideally suited for a variety of industrial applications where high-quality, fine-diameter nanofibers are required. Its ability to produce consistent and customizable nonwoven materials makes it an excellent choice for sectors such as filtration, biomedical devices, textile manufacturing, and advanced materials research.

Conclusion:

In summary, our Pilot Nanofiber Unit represents a significant advancement in nanofiber production technology. By combining centrifugal and electrospinning processes, it delivers unmatched fiber quality and production efficiency. The system’s closed design and precision control features ensure stable operating conditions and consistent product quality, making it an invaluable asset for industries focused on innovation and high-performance materials.

This detailed and professional description highlights the advanced features and benefits of the Pilot Nanofiber Unit, emphasizing its suitability for high-quality, industrial-scale nanofiber production.